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Composite Materials: Fabrication Handbook #1 (Composite Garage Series), by John Wanberg
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While most books on composites approach the subject from a very technical standpoint, this book presents practical, hands-on information about these versatile materials. From explanations of what a composite is to demonstrations on how to actually utilize them in various projects, this book provides a simple, concise perspective on molding and finishing techniques to empower even the most apprehensive beginner. Topics include: what is a composite, why use composites, general composite types, and where composites are typically used. The basics section also includes information on choosing the best resin/fiber system and the different types of both resin and fiber.
Health and safety is a major consideration for any composite book. Author John Wanberg covers threats to both breathing and skin contact and how those contacts can be avoided when working with modern composite materials.
First-time composite workers will need a work space, and this book describes how to setup a shop that is both composite-friendly and safe. Once the shop is established, it's time to begin using typical wet-layup and molding techniques.
Creating useful composite parts starts with a good design, a topic that must be mastered before useful parts can be manufactured. Among the useful parts demonstrated here are both motorcycle and automotive components. The construction of these parts is documented in step-by-step fashion with an abundance of photographs - no step is left out.
Any part created in a mold must be first removed from the mold, and second, finished and trimmed. Surface sanding and finishing makes up an entire chapter, ensuring that the composite parts you manufacture are not only light and extremely strong, but good looking as well.
- Sales Rank: #179788 in Books
- Brand: Brand: Wolfgang Productions
- Published on: 2009-05-15
- Original language: English
- Number of items: 1
- Dimensions: 11.00" h x .38" w x 8.50" l, 1.08 pounds
- Binding: Paperback
- 144 pages
- Used Book in Good Condition
About the Author
John Wanberg is an Assistant Professor of Industrial Design at Metropolitan State College of Denver where he teaches design materials and studio classes. He has worked professionally in the design and manufacture of varied composite products ranging from wearable medical robotic devices to aftermarket automotive parts and alternatively powered vehicles.
Most helpful customer reviews
35 of 35 people found the following review helpful.
A true step by step beginner's manual with color photos
By Tony Kase
A well written non technical book that doesn't get bogged down in theory but lays a good foundation on the basics to get you going. Presents advantages and disadvantages of different composites to help you decide on a choice of composite to use. Covers safety, basic tools you will need and considerations in setting up a work space. The book then presents 4 projects, a flat panel lamination, speaker panel lamination, a mandrel lamination, and a moldless lamination of a hood scoop. Demolding and finishing techniques for these projects are covered in great detail with useful hints. The presentation of the projects remind me of a Chiltons auto repair manual, except its all in high quality photographic paper with color photos,better descriptions and detail. This book is 142 pages with over 300 high quality color photos with an average size of 3.25 x 2.25 inches. There are also references in the back of where you can get composites and resins to begin your project. You will finish this book with an understanding of basic composite fabrication and the confidence to do a small project yourself. This book does not cover advanced techniques, vacuum bagging, resin infusion, sandwich structures or cores such as honeycomb or foam. It also does not cover repair techniques. It is for those that want to fabricate some basic composite parts in their garage or workshop and a great step by step photographic reference for everybody. I encourage the author in a future project to cover the more advanced techniques in the same format since there is nothing out there. I look forward to handbook # 2.
14 of 15 people found the following review helpful.
Good place to start, but missing information. The book is also laid out wierd.
By S. Keith
There is a lot of good information in this book as the other reviewers have said and I do recommend getting it if you are interested in learning about composites, basic mold making, and general wet lay techniques.
There are however 2 things I really don't like about this book.
This first is that the example pictures referred to in the text is often a few pages away. You can't flip through the book looking for pictures and then read about that picture on that same page, it's often back a few pages.
Secondly, it appears as if the book is missing information. There are pictures of the demolding process for a multi piece mold yet the instructions are very incomplete. It does talk about bolting the mold together and unmodling it, but it doesn't talk about the actual construction of the multi-piece mold.
8 of 8 people found the following review helpful.
Excellent introductory guide--major pluses, only a few minuses
By jbh123
As it states in its introduction, this book is intended as a PRACTICAL, hands-on guide to learning the basics of working with composites. It spends almost no time on designing composite structures and instead focuses on the actual techniques you need to learn in order to build those structures yourself. It begins by describing the most common materials and how and why they are used, then moves on to safety (very important) and helpful tools, and then into how to actually make some basic composite structures via various wet layup techniques.
To me, one of the strong points of this book is that it isn't too discipline-specific, i.e. it doesn't seem to have a bias toward any one type of structure. Almost every other book from which I've tried to learn some of these basic techniques has been aimed toward building either an airplane or a boat of some sort, and used examples (and terminology) specific to them. This book might have just a *slight* bias toward automobiles, but that's it. By showing how to lay up a flat panel, a tube and a couple of other structures, it shows several basic techniques that can be applied to a wide variety of projects. It also shows how to make different types of molds, the pros and cons of different types of resin (and how to choose the best one depending on what you're trying to build) and different types of reinforcement. And it shows a variety of finishing techniques as well, which I've rarely seen in any of the books I've encountered in the five-plus years I've been working with composites--including a couple I *wish* I had learned much sooner.
Another strong point is the clear COLOR photographs, which are consistently well composed and well lit, so you can actually see what's really going on. Every photo and diagram also has a descriptive caption, which are consistently excellent. My only quibble, and it's a very small one, is that the photos sometimes run ahead of the text by a couple of pages. But even if you just follow the photos (there are hundreds of them), you will still get a very good idea of the process being shown. One other observation: Many of the photos are arranged six to a page (two across and three down) and read in order down the left-hand column, then back to the top of the right-hand column. It was a bit confusing at first, as I would've expected to read across the page first and then down to the next row. But again, that's easy enough to get used to--and the photos are numbered.
The author's language is conversational and informal throughout, a perfect match for a practical guide. Also, the paper is thick and glossy, the layout is clean, uncluttered and easy to read, and the perfect-bound construction seems well done. So the book should last for quite a while.
If you're looking for a book that covers many of the basics, but geared toward aviation and with a somewhat more theoretical approach, check out Composite Basics by Andrew C. Marshall. But if you're looking for a consistently superior guide to the basics of working with composites, Composite Materials Fabrication Handbook is the one you want.
NOTE: This book (Fabrication Handbook #1) covers basic wet layups only. It does NOT cover prepregs, compression molding, vacuum bagging or resin infusion. However, those topics and others are covered in Composite Materials Fabrication Handbook #2 by the same author, which is just as good as Handbook #1 and also worth every penny. Do what I did and just buy both at the same time. You won't regret it.
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